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Best Practices for Garage Door Panel Replacement and Repair

Woman in front of a white garage door. - Garage Door Panel Replacement and Repair

Best Practices for Garage Door Panel Replacement and Repair

March 16, 2024

A functional and well-maintained garage door is crucial for the security and aesthetics of your home. Garage door panels often fall victim to everyday wear and tear and suffer from common issues such as dents, scratches, or alignment problems. This article guides you through the best garage door panel replacement and repair practices.

Inspection and Assessment

The first step towards efficient maintenance is knowing the condition of your garage door panels. Regular inspection and assessment enable early detection of wear and issues, ensuring timely interventions.

Timely Visual Inspection

Make it a habit to conduct a visual inspection of your garage door panels from time to time. This practice not only helps you keep track of the door's condition but also aids in the early detection of any potential issues.

Spotting Damages

During your inspection, be on the lookout for:

  • Dents
  • Scratches
  • Cracks

These damages might seem minor but can have a substantial impact on the garage door's operation. If not addressed promptly, they could exacerbate and pose serious safety risks.

Alignment Checks

In addition to spotting damages, check if your garage door is opening and closing smoothly. If it seems to be jamming or misaligned, that could be a sign of a problem.

Remember, regular inspections and early detection of issues can go a long way in prolonging the lifespan of your garage door and ensuring its proper functionality.

Man drilling a garage door.

Materials and Tools Needed

Getting ready for panel replacement means gathering the right tools and materials for the job. Ensuring you have everything on hand before beginning will help streamline the process and avoid frustrating pauses for missing items.

Essential Tools for the Job

To replace a panel, you'll need to have certain tools handy:

  • Pry bar: For carefully prying off the damaged panel.
  • Hammer: To help remove nails or to tap things gently into place.
  • Set of wrenches: To tighten or loosen bolts and nuts.
  • Safety gloves: To protect your hands during the job.
  • Protective eyewear: To shield your eyes from any debris.

Having these tools means you're prepared to tackle the job safely and efficiently.

Choosing Replacement Panels

When it comes to materials for the new panel, take into consideration:

  • Wood: Classic and customizable but requires regular maintenance.
  • Steel: Durable and low maintenance but can be prone to rust.
  • Aluminum: Lightweight and rust-resistant but can be less sturdy.
  • Fiberglass: Resistant to denting and corrosion but can be more costly.

Selecting the right panel involves finding the balance between aesthetics, function, and your budget. Ensure the material you choose is compatible with your garage door system's design and operation.

Safety Precautions

Safety is the number one priority when it comes to garage door panel replacement. It is crucial to understand and adhere to all safety protocols to prevent accidents and ensure a smooth, injury-free project completion.

Wearing Safety Gear

Before starting the task, gear up with:

  • Safety gloves: To keep your hands safe from sharp edges and splinters.
  • Protective eyewear: To shield your eyes from dust and debris.

Avoiding injury is vital, and these items are your basic shield against common accidents.

Securing the Garage Door

Make sure the door won't move unexpectedly by:

  • Propping the door open securely: Use clamps or locking pliers on the tracks.
  • Blocking the rollers: Prevent the door from rolling down.

A stable and stationary door is essential for a safe working environment.

Electrical Safety

If your garage door is automatic:

  • Unplug the opener: This eliminates the risk of the door being activated.
  • Disconnect the door from the opener: This is usually achieved by pulling the emergency release cord.

Panel Replacement Process

Replacing a garage door panel is a step-by-step task you can do with care and patience. This meticulous process, while manageable for the do-it-yourselfer, requires a detailed guide and undivided attention to achieve a successful result.

Removing the Old Panel

To take out the damaged panel:

  • Unscrew bolts and hinges: Use the wrench set to loosen and remove the bolts and hinges that hold the panel in place.
  • Use a pry bar and hammer: Gently pry away the panel without damaging the surrounding areas.

This part needs to be done with caution to avoid bending or breaking the other parts of the door.

Installing the New Panel

Putting in a new panel involves:

  • Aligning the panel: Make sure it fits snugly and evenly in the door frame.
  • Securing with bolts and hinges: Reattach the hardware to hold the panel firmly.

Good alignment ensures smooth operation of the door and a clean, professional look once you're finished.

Repair Techniques for Minor Damage

Repairing minor damages on your garage door panels can extend their service life and keep them looking good. Engaging in these simple repair techniques not only saves money in the short term but also helps in maintaining the structural integrity of the door over time. 

Treating Dents

If a panel is dented:

  • Use a rubber mallet: Tap gently on the dent until the surface is smoothed out. Always use a flat board on the other side of the panel to avoid bulging or breaking it.

Dealing with Scratches

For panels with scratches:

  • File down and repaint: If the scratches are small, you can sand them down and apply a fresh coat of paint to mask them.

Fixing Cracks

In case of minor cracks:

  • Use wood filler or sealant: Apply the filler or sealant into the cracks, smooth it out, and allow it to dry. Follow up with sanding and painting for a seamless finish.

Painting and Finishing


  • Painting: Apply a fresh coat of paint to make the repair blend seamlessly with the rest of the door.
  • Finishing: Use a sealant, if necessary, to add a layer of protection against weather elements.

These simple repair techniques can restore your garage door panels and save you from replacing them prematurely. Moreover, regularly attending to minor wear and tear not only enhances the appearance of your door but also prevents minor issues from escalating into costly repairs.

Note: While addressing minor damage on your own can be rewarding, it's always advisable to consult with or hire an expert for repairs. Professional technicians bring a level of expertise and safety to the job that DIY efforts cannot guarantee.

White Garage Door

Lubrication and Maintenance

Proper maintenance can extend the lifespan of your garage door panels and keep them working smoothly. Regular lubrication of moving parts is a critical component of this maintenance, ensuring quiet operation and protection against wear and tear.

Regular Lubrication

For a functional garage door:

  • Lubricate moving parts: Apply a silicone-based lubricant to all moving parts, such as rollers, hinges, and tracks. This reduces friction and wear, leading to smoother operation.

Regular Inspection and Maintenance

To prevent small issues from turning into big problems:

  • Establish an inspection schedule: Consistent check-ups can help you catch any potential issues early.
  • General cleaning: Keep the panels clean to prevent the buildup of dirt or grime that can affect functionality.

Remember, preventive maintenance can save you from dealing with significant damages and costly repairs in the long run.

Professional Assistance

When a garage door problem is too big to handle on your own, it's smart to get help from a pro. Professional technicians have the tools, knowledge, and experience to diagnose and fix issues efficiently, ensuring your safety and the longevity of your garage door system.

When to Call a Pro

Consider hiring an expert if:

  • The damage is severe: Big problems need skilled hands.
  • You're not confident in your DIY skills: If you're unsure, it's safer to go with a pro.
  • You don't have the tools: The right equipment matters for a proper fix.

Choosing a Good Service

Pick the right repair service by:

  • Checking reputations: Look for reviews or ask friends for recommendations.
  • Verifying qualifications: Make sure they're licensed and insured.

Benefits of Professional Help

A pro can:

  • Provide know-how: They have the experience to do the job right.
  • Save you time: Experts work efficiently, getting your garage door fixed faster.
  • Keep things safe: A pro knows how to avoid common repair hazards.

Getting professional help can ensure a reliable repair while keeping you free from the worries of complicating the issue or injuring yourself.

Right Choice Doors: Your Partner in Garage Door Solutions

When it comes to dependable, professional assistance for your garage door, Right Choice Doors is at your service.

Our Variety of Services

Right Choice Doors proudly offers an extensive range of services:

  • Residential Garage Doors: We offer a diverse selection of materials, colors, designs, and features that caters to all budgets and design preferences.
  • Commercial Garage Doors: Specializing in the installation and maintenance of commercial garage doors suitable for a variety of commercial environments, including warehouses and storage facilities.
  • Emergency Garage Door Repair: Our dedicated team is available 24/7, providing emergency repair services whenever your garage door faces unforeseen issues.

Commitment to Quality Assurance

Choose Right Choice Doors and benefit from:

  • Trained Professionals: Our team of skilled technicians is equipped to work with all types, models, and openers, excelling at repairing broken garage doors, performing panel replacements, and torsion spring replacements, among other services.
  • Quality Parts and Leading Warranty: We use only the highest quality parts for all installations and openers, reinforced by the industry's leading warranty.

Unparalleled Customer Service

At Right Choice Doors, we are committed to:

  • Customer Satisfaction: Our friendly and trustworthy technicians strive to address all your questions during and after service, ensuring complete satisfaction.
  • Peace of Mind: You'll have confidence knowing you've engaged some of the most knowledgeable professionals in the field, supported by the finest parts and warranty available.
Wooden Style Garage Door


Regular maintenance of your garage door panels is crucial to ensure their functionality and longevity. While minor damages can be easily repaired at home, don't hesitate to seek professional assistance for more complicated repairs. Remember, safety and functionality are of utmost importance in handling garage door repairs and replacements.Don’t wait for a small issue to become a major problem. Take action today and contact Right Choice Doors for an expert evaluation of your garage door panels. With our professional assistance, you can guarantee not only the aesthetic appeal of your garage door but also its optimal performance and safety.

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We use the absolute best parts available and back it with the most knowledgable crew. However, if anything happens to go wrong for any reason, we back our work and parts with the industries leading 5 year warranty.

What You Can Expect From Us

Garage door problems can unexpectedly happen at any time of the day. That’s why we are open 24 hours, Mondays through Sundays, and waiting for your call. Our service trucks carry most parts and all the tools needed by our crew so we can work on your door right on the spot.


We make it easy to get scheduled for your new garage door and get all your questions you may have answered.

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We pride ourselves on having the highest quality parts available as well as competitive pricing.

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Our technicians are local to your area so you know that you are getting kind and caring service from the locals.

Just give us a call for garage door emergencies, even in the middle of the night. Our team will drive to you shortly wherever you are in Bountiful, Kaysville, Layton, Ogden, Park City, Salt Lake City, Syracuse, and surrounding areas in Utah.
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